Ode to Secondary Burner Wood Stoves

Published by Christy Reed on

Ode to Secondary Burner Wood Stoves

A Comparison of Catalyst and Non-Catalyst Designs

Noel Putaansuu

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On a frosty morning, as temperatures dip into the 20s, the warmth of a wood stove becomes a necessity. For those seeking high heat output and the mesmerizing dance of flames, secondary burner wood stoves offer a compelling alternative to catalyst-based designs. This article explores the key differences between these two technologies, focusing on their performance, maintenance, and suitability for high heat demands.  

High Heat Output Needs

In colder climates, heating large spaces or supplementing primary heating systems requires stoves capable of sustained high heat output. Non-catalyst stoves, with their secondary burners, excel in this regard. Unlike catalyst stoves, which are constrained by the limitations of the catalytic combustor, secondary burner designs can achieve higher temperatures and greater heat output. This makes them ideal for off-grid living, large homes, or regions with harsh winters. 

Secondary burner designs can achieve higher temperatures and greater heat output. This makes them ideal for off-grid living, large homes, or regions with harsh winters. 

Limitations of Catalyst Stoves

Catalyst stoves, while efficient, come with significant drawbacks. The catalytic combustor, which facilitates secondary combustion at lower temperatures, is prone to degradation. Burning improper materials, using green wood, or exposing the catalyst to excessive heat can lead to costly replacements. Additionally, catalyst systems operate optimally within a narrow temperature range, making them less versatile for varying fuel types and load conditions. For users seeking reliability and low maintenance, these limitations can be a deal-breaker.  

Why Catalyst Stoves?

The reason so many manufacturers are making catalyst stoves is that these stoves more often meet the EPA requirements. They also have the longest burn times.

Advantages of Secondary Burner Stoves

Non-catalyst stoves with secondary burners offer a robust and user-friendly alternative. These stoves achieve high heat output through optimized combustion chambers and preheated air channels, creating a secondary combustion zone that burns off gases and particulates without a catalytic element. They are more forgiving with fuel types, require less maintenance, and provide consistent performance. The absence of a catalyst also means lower long-term costs and greater durability.  

They are more forgiving with fuel types, require less maintenance, and provide consistent performance.

Design and Versatility

Secondary burner stoves are designed for high heat output and clean burning. Features like large fireboxes, advanced airflow systems, and robust construction make them ideal for prolonged use. They produce the warm, dancing flames that many users find appealing, creating a cozy atmosphere while delivering reliable heat.  

Conclusion

While catalyst stoves offer long burn times and low emissions, secondary burner stoves provide unmatched heat output, durability, and ease of use. For those in colder climates or with high heating demands, non-catalyst designs are a practical and efficient choice. As the wood stove industry evolves, preserving the availability of secondary burner stoves ensures that users have access to clean, high-performance heating solutions. Let’s embrace the future of wood stoves by celebrating the versatility and reliability of secondary burner designs.

Author’s Note: Our research team is seeking a used, non-catalytic wood stove that meets EPA certification standards for testing purposes. Cosmetic condition is not a primary concern; we are interested in a functional stove, even if it’s considered “ugly” or requires some refurbishment. We will cover all shipping costs to our lab for evaluation. If you have such a stove available (or know of one), please contact me at Noel.Putaansuu@smokelesschimney.com.

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Noel Putaansuu

Noel Putaansuu

Noel Putaansuu is the owner of Smokeless Chimney. With more than 35 years of experience in the fire sciences, he has participated in the industry from the research and development perspective, and he has also managed a large portion of the U.S. fire claims for insurance companies. He believes in warm homes and clean air for everyone.

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